What are the technological innovation directions for enhancing the mixed base carbon belt industry?

The technological innovation direction of enhancing the mixed carbon belt industry is mainly reflected in the following aspects:

1. Formula design innovation

Research and development of high-performance materials: Continuously develop new high-performance materials to improve the wear resistance, weather resistance, corrosion resistance, washing resistance and other key properties of carbon belt to meet the needs of extreme environments.

Application of environmental protection materials: With the improvement of environmental protection requirements, water-based coatings will gradually replace solvent coatings, reduce the use and volatilization of organic solvents, and realize the safety, economy and environmental protection of the production process. The difficulty in the formulation of water-based coatings lies in the limited selection of raw materials. In the future, it is expected that more polymer materials can form a stable dispersion state in water through special processes such as chemical modification and emulsification.

2. Coating process innovation

High-speed coating technology: For wax-based bar code carbon strip, by improving the machining accuracy and tension control accuracy of the equipment, enhance the stability of the equipment during high-speed operation, and by improving the drying capacity of the back coating oven, the ink layer coating transfer method and cooling process, etc., to meet the high-speed coating conditions and improve the coating efficiency.

Coating quality control: Increase the research on coating quality monitoring and coating defect elimination measures to improve the stability of coating process and product quality.

3. Thin product shape

Thinner coatings and base films: Thinner carbon strip coatings and base films can not only reduce the amount of raw materials, but also improve the thermal conductivity and other properties of thermal transfer carbon strips. Therefore, mainstream manufacturers have increased research and development efforts to carry out in-depth research on the formulation design and preparation process of carbon strip coating and base film, and reduce the thickness under the premise of ensuring quality.

4. Customization and cross-border innovation

Industry customized products: Customized solutions are developed to meet the needs of specific industries, such as the TDM238P product jointly developed by Digital World and Brazilian Company J, the world's largest meat processing plant, to successfully meet the special needs of the industry.

Cross-border innovative products: The launch of cross-border products between wax base and mixed base, mixed base and resin base, such as TDM242 and TDR320 launched by Digital World, these products not only solve the limitations of traditional products, but also have stronger market competitiveness.

5. Intelligence and automation

Intelligent control system: the application of intelligent technology in the carbon belt production process, through automatic control technology means to improve production efficiency and product quality.

Online monitoring and diagnosis: The development of online monitoring and diagnosis system, real-time monitoring of the production process parameters, timely discovery and solution of problems, to ensure the stability of the production process and the consistency of product quality.

In summary, the technical innovation direction of enhancing the mixed base carbon belt industry covers many aspects such as formula design, coating process, product thinness, customization and cross-border innovation, as well as intelligence and automation. These innovations will drive the carbon belt industry towards higher performance, greener and smarter development.